500kVA Plant UK
PROJECT DETAILS
Company: Cambridge HOK
Products Included: HCL400, 600L base tank, water jacket heater, DSE890, ATS-2500 with IP44
Location: Peterborough,UK
Application: Medical Plant
Project Completion Period: 4 weeks
Date: March 2020

PROJECT OVERVIEW


Honny Company Limited was commissioned to produce an HCL400 Perkins generator set to power a medical plant in Peterborough, UK. Leveraging strong relationships with suppliers, the project was completed in a tight 4-week timeframe.




Key Specifications:

  ●  Engine: Perkins UK 2506C-E15TAG2
  ●  Alternator: Leroy Sommer LSA47.2M7
  ●  Control System: UK DSE7320 with ABB circuit breaker
  ●  Base Tank: 600L base mounted fuel tank

  ●  Additional Components: Water jacket heater, DSE890, ATS-2500 with IP44


Fabrication and Assembly:

The fabrication team designed a custom 600L base mounted fuel tank, eliminating the need for an external fuel tank. They constructed cross members and positioned the engine, alternator, and radiator, securing them with an in-house 10-tonne crane. The components were then welded to ensure stability.

Electrical Installation:

The electrical team installed the control box, breaker box, crank batteries, and a separate box for the DSE890.

Testing and Quality Assurance:

The testing team ran the generator from 10% to 110% load in 25% intervals for up to one hour, ensuring all systems, including the emergency stop, functioned correctly. A comprehensive test report detailing kVA/kW loads, times, amps, voltage, and frequency was produced.

Pre-Delivery Inspection:

The pre-delivery team cleaned the unit, applied logos and warning labels, and ensured compliance with UK standards. The sales team conducted a final inspection to verify cleanliness and document inclusion, such as engine and alternator manuals, test reports, wiring diagrams, and operation manuals.

Conclusion:

Honny's efficient project management and strong supplier relationships enabled the rapid delivery of a high-quality, reliable power solution tailored to the client's specifications.





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